Services Ironsolve offers:

---

"When you're stuck, IronSolve gets you unstuck." 

At IronSolve, we don’t just build — we solve. Our consulting division is designed to assist fellow engineers, manufacturers, and workshop teams who are facing tough technical challenges or looking for smarter ways to work.

Whether you're struggling with broken tooling, faulty jigs, tricky materials, thread-cutting problems, or you're unsure how to tackle a complex job — we’re here to help. Clients often bring us their toughest problems, wildest ideas, or projects that seem impossible — and we guide them through it with practical solutions and real-world experience.

With over four decades of deep-rooted knowledge from our veteran toolmaker and engineering advisor, we offer insight, options, and direction — not just opinions. Even if we’re not doing the job ourselves, we’ll point you toward the right tools, people, or processes to make it happen.

That’s the IronSolve way — solving challenges, sharing wisdom, and helping the industry move forward, one solution at a time.

 At IronSolve, engineering isn’t just a service — it’s in our blood. With over 45 years of hands-on expertise passed down from our veteran toolmaker and engineering advisor, we offer precision engineering and machining solutions that meet the tightest tolerances and the toughest demands.

From general to precision engineering — and from once-off custom parts to full-scale production runs — our workshop is equipped to handle complex jobs with consistency, accuracy, and speed. Whether it’s for aerospace, automotive, agriculture, marine, or industrial manufacturing — or even a custom bracket for a backyard rebuild — we do them all, big or small.

 With over 60 years of combined experience in toolmaking, IronSolve delivers custom tools, jigs, and dies built to exacting standards. From simple fixtures to high-precision tooling, we understand what it takes to make components that not only work — but last.

This division is backed by generations of hands-on knowledge, led by our veteran toolmaker who spent decades solving real-world production challenges. Whether you need a one-off forming tool, a complex progressive die, or a precision jig for repeatable accuracy — we design and manufacture with functionality, durability, and efficiency in mind.

We don’t just build what you ask for. We think it through, refine it, and often improve it — offering better ways to boost production, reduce tool wear, and tighten tolerances. From concept to completion, IronSolve is your partner in smarter tooling.

We offer rope access services across South Africa, with a strong focus on rope access welding. Our team handles everything from general to highly specialized welding — whether it’s at low levels or extreme heights, in open-air conditions or tight, confined spaces.

Our qualified technicians are equipped with state-of-the-art skills, tools, and the drive to get the job done — no matter the challenge.

 From simple concepts to high-level technical projects, IronSolve offers complete 3D design, modeling, and simulation services — built for real-world application.

Using industry-leading CAD software and simulation tools, we can model, analyze, and test your designs before they ever hit the workshop. Our team creates general layouts, detailed engineering drawings, full mockups, and complex assemblies — tailored to your exact requirements.

Whether you're building from scratch or reverse-engineering an obsolete part, we can generate fully accurate 3D models, complete with weight calculations, material specs, stress simulations, and load-bearing analysis. This allows us (and you) to identify potential issues long before production begins — saving time, money, and materials.

If you're not sure how to bring your idea to life, we’ll figure it out with you — drawing on experience, logic, and the latest design technology to turn ideas into engineered solutions.

Where failed welds find answers, and great welders come for clarity.

At IronSolve, welding is one of our deepest strengths — it’s our craft, our edge, and our passion. Forged from over 40 years of combined experience in the field, on the floor, and in the fire, we’ve mastered the art and science of welding at every level — from high-spec fabrication to critical repairs across a wide range of materials, processes, and methods.

We offer complete welding inspection services, including:
• Visual Inspection
• Ultrasonic Testing (UT)
• Radiographic Testing (X-ray)
• Full NDT across standard methods
• Comprehensive QA/QC inspection reports
• And much more

But we’re not just here to find faults — we’re here to solve them.

What truly sets us apart is this: where others see failure, we see opportunity — and we get to work.

Our weld consulting service is built for those critical moments when things go wrong. Whether it’s porosity, lack of fusion, undercut, arc blow, cracking, strange machine behavior, or materials that just won’t behave — we bring practical answers backed by experience.

We advise, assist, and create solutions through:
• Writing and qualifying WPS, PQR/WPQR, and WQP documents
• Machine setup and parameter optimization
• Process troubleshooting and root cause analysis
• Filler and material selection
• Repair procedures and production planning
• And much more

Clients don’t just come to us for inspections — they come for clarity, direction, and results. Even competitors call us — because they know we don’t gatekeep knowledge. We’ll point you in the right direction, give it to you straight, and help you get the job done.

At IronSolve, we don’t just inspect welds — we understand them.
And when the heat is on, we come in strong.